Guangzhou Zhongli Technology Co., Ltd

Manufacturer from China
Verified Supplier
1 Years
Home / Products / Alumina Grinding Balls /

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Contact Now
Guangzhou Zhongli Technology Co., Ltd
Visit Website
City:guangzhou
Country/Region:china
Contact Person:MrsAin Qiu
Contact Now

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Ask Latest Price
Brand Name :Zhongli
Model Number :AGB-01
Certification :CE ISO
Place of Origin :China
MOQ :1kg
Payment Terms :L/C,T/T,Western Union
Supply Ability :40-200ton per month
Delivery Time :within 15 days
Packaging Details :plastic + barrel
Features :High density, high hardness, wear resistance, corrosion resistance
Shape :Spherical
Application :Ceramic, cement, paint, chemical industry
Color :White
Hardness :9 Mohs
Density :3.6g/cm3
Sample Availability :Available
Size :1mm-50mm
Packing :25kg/bag, 1000kg/pallet
Material :Alumina
Usage :Grinding and milling
more
Contact Now

Add to Cart

Find Similar Videos
View Product Description

Product Description

High-Wear Alumina Media Sintered for Maximum Density & Longevity

In industries where durability and longevity are paramount, high-wear alumina media sintered for maximum density and longevity emerges as a game-changer. This advanced material offers exceptional wear resistance, making it indispensable in sectors like mining, cement, and chemical processing.

Understanding High-Wear Alumina Media

High-wear alumina media is a type of advanced ceramic material known for its remarkable hardness and resistance to wear and corrosion. It is produced through a process called sintering, where alumina powders are compacted and heated to form a dense, solid mass. This process enhances the material's structural integrity, making it ideal for applications requiring high durability.

Key Properties of High-Wear Alumina Media

  1. Exceptional Hardness: High-wear alumina media boasts a hardness level that significantly surpasses traditional materials like steel. This makes it highly resistant to abrasion and wear, ensuring a longer lifespan in industrial applications.
  2. High Density: Sintering results in a highly dense material, which contributes to its mechanical strength and durability. This density is crucial for withstanding high-pressure environments and maintaining performance over time.
  3. Thermal Stability: The material exhibits excellent thermal stability, allowing it to perform reliably in high-temperature applications without losing its structural integrity.
  4. Chemical Resistance: High-wear alumina media is resistant to chemical corrosion, making it suitable for use in harsh chemical environments where other materials might degrade.

Applications of High-Wear Alumina Media

High-wear alumina media finds applications across various industries due to its superior properties:

  • Mining and Aggregates: Used as wear linings in mining equipment, alumina media protects surfaces from abrasion and extends the life of machinery. It is particularly effective in handling hard materials that are tough on equipment.
  • Cement Industry: In cement processing, high-wear alumina media is used to line grinding mills, ensuring efficient material processing and reduced downtime due to equipment wear.
  • Chemical Processing: Its chemical resistance makes it ideal for use in reactors, pipelines, and other equipment exposed to corrosive substances.
  • Power Generation: In coal-fired power plants, alumina media serves as a wear-resistant liner, protecting equipment from the abrasive nature of coal.

Advantages of Using High-Wear Alumina Media

  1. Extended Equipment Lifespan: The wear resistance of alumina media significantly extends the lifespan of industrial equipment, reducing the need for frequent replacements and maintenance.
  2. Improved Efficiency: By maintaining the integrity of equipment surfaces, alumina media enhances material flow and reduces energy consumption, leading to more efficient operations.
  3. Cost-Effectiveness: Although the initial investment may be higher, the extended lifespan and reduced maintenance costs associated with alumina media make it a cost-effective solution in the long run.
  4. Noise Reduction: The use of alumina media in equipment can help reduce operational noise, contributing to a safer and more pleasant working environment.

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/PalletSintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Chemical Composition:

Composition

Al2O3

SIO2

CaO+MgO

Fe2O3

Wt%

≥92

7 max

≤2

0.1

Typical Properties:

Specific Gravity

g/cm3

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

%

Self wearing loss %(24hrs)

Compression

Mpa

3.65

2.2

9

0.01

≤0.012

2000

Sizes Φ:

Size(mm)

Size(mm)

Size(mm)

Size(mm)

0.5-1.0

6.0

20.0

70.0

1.0

8.0

25.0

80.0

2.0

10.0

30.0

90.0

3.0

13.0

40.0

100.0

4.0

15.0

50.0

5.0

18.0

60.0

1. Mechanical & Physical Properties

Property Alumina (92%) Alumina (99%) Zirconia Steel Silica Sand
Density (g/cm³) 3.6 3.9 6.0 7.8 2.2
Hardness (Mohs/HV) 9 (~1,500 HV) 9 (~1,800 HV) 8.5 6-7 7
Wear Rate (g/ton) 10–50 5–20 1–5 100+ 300+
Compressive Strength 2,000 MPa 2,500 MPa 2,200 MPa 500 MPa Low

Key Takeaways:

  • 99% Alumina offers 30% lower wear than 92% grade.
  • 2–5x longer lifespan vs. steel in abrasive slurries.
  • Harder than zirconia but less tough (ideal for fine grinding).

2. Chemical & Thermal Resistance

Property Alumina (99%) Performance Impact
Chemical Inertness Resists pH 1–14 Safe for acids/alkalis, pharmaceuticals.
Max Temperature 1,600°C Stable in kilns, calcination.
Thermal Shock Moderate Avoid rapid quenching (>200°C/min).
Contamination Risk None Zero metal ions (critical for Li-ion batteries).

Vs. Competitors:

  • Beats steel in corrosion resistance.
  • Outperforms silica sand in wear & consistency.

3. Grinding Efficiency

  • Particle Size Reduction: Achieves sub-micron fineness (D50 < 1µm) in wet/dry mills.
  • Speed: Higher density (vs. silica) improves kinetic energy transfer.
  • Consistency: Uniform shape/size prevents clogging in bead mills.

Best For:

  • High-purity materials (e.g., ceramics, electronics powders).
  • Slurry processing (paints, dyes).

4. Industry-Specific Performance

Industry Benefit of Alumina Balls
Mining 50% lower replacement cost vs. steel in ore grinding.
Pharma FDA-compliant, no endotoxin release.
Batteries Prevents Fe/Ni contamination in cathode materials.
Paints Maintains color purity (no metal leaching).

5. Cost vs. Lifetime Analysis

Media Type Cost per kg Lifespan (hours) Cost per Ton Ground
Alumina (92%) $5–10 2,000–3,000 $0.50–1.00
Steel $2–4 500–800 $2.00–4.00
Zirconia $50–100 5,000+ $0.20–0.50

Trade-Off:

  • Alumina balances cost and performance – Ideal when zirconia is over-spec.

Performance Summary: Why Choose Alumina?

Cost-Effective: 3x cheaper than zirconia for moderate abrasion.
High-Purity: 99.9% Al₂O₃ for sensitive applications (e.g., pharma).
Versatile: Works in ball/attritor/planetary mills.
Low Maintenance: Non-corrosive, easy to clean.

Limitations:

  • Not for high-impact milling (e.g., hammer mills).
  • Thermal shock risk in rapid cooling applications.

Need Custom Alumina Balls?

We supply:

  • Sizes: 1mm–50mm (±0.01mm tolerance).
  • Grades: 92%, 95%, 99%, ZTA-composite.
  • Certifications: ISO 9001, RoHS, FDA (for pharma).

Package:

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/PalletSintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Factory equipment

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Exhibition & Partner

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Case

Ship to UAE

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/PalletSintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

Ship to Netherland

Sintered Milling Ceramic Alumina Grinding Balls Media 1000kg/PalletSintered Milling Ceramic Alumina Grinding Balls Media 1000kg/Pallet

FAQ

  1. What are alumina ceramic balls made of?

    • They are made from aluminium oxide (Al₂O₃), a high-purity ceramic material known for its hardness and wear resistance.

  2. What are the key properties of alumina ceramic balls?

    • High hardness, excellent wear resistance, chemical stability, high-temperature resistance (up to 1600°C), and electrical insulation.

  3. What are alumina ceramic balls used for?

    • They are used as grinding media, bearing components, valve balls, and in applications requiring wear resistance and chemical inertness.

  4. Why choose alumina balls over steel or other ceramics?

    • They offer superior wear resistance, chemical stability, and are lighter than steel, making them ideal for specific applications.

  5. What sizes are available for alumina ceramic balls?

    • Sizes typically range from 1mm to several inches, depending on the application.

Inquiry Cart 0