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500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

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City:guangzhou
Country/Region:china
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500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

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Brand Name :Zhongli
Model Number :BML-01
Certification :CE ISO
Place of Origin :China
MOQ :1
Price :$100-$300/ set
Payment Terms :L/C,T/T,Western Union
Supply Ability :10000 per month
Delivery Time :within 15 days
Packaging Details :carton+Pearl wool+wood
Power Consumption :0.75kW
Grinding Ball Material :Zirconia
Grinding Jar Material :Zirconia
Number Of Grinding Balls :4
Grinding Jar Volume :500ml
Model :XQM-2L
Number Of Grinding Jars :4
Max Load Capacity :2kg
Max Speed :800rpm
Type :Laboratory Equipment
Dimensions :500mm x 300mm x 340mm
Grinding Ball Diameter :10mm
Capacity :2L
Power Supply :220V/50Hz
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Battery Material Zirconia Grinding Jar Zero Iron/nickel Contamination Explosive Powder Processing

Product Description

The Essential Guide to Battery-Material Zirconia Grinding Jar Zero Iron/Nickel Contamination Explosive Powder Processing

Introduction

In the realm of advanced material processing, the demand for precision and purity is paramount. Whether you're dealing with explosive powder processing or the intricate demands of battery material production, the choice of grinding media and containment solutions can significantly impact the quality and safety of the final product. One standout solution in this arena is the Battery-Material Zirconia Grinding Jar Zero Iron/Nickel Contamination Explosive Powder Processing.

Understanding Zirconia Grinding Jars

What Are Zirconia Grinding Jars?

Zirconia grinding jars are specialized containers used in planetary mills for finely grinding materials. Made from yttria-stabilized zirconia (YSZ), these jars boast high hardness, strength, wear resistance, and chemical resistance. Unlike other materials, zirconia jars are impervious to solvents and acids, making them ideal for storing and processing a variety of substances without risk of contamination.

Key Benefits

  1. Zero Iron/Nickel Contamination: Zirconia grinding jars are essential in processes where contamination from iron or nickel can compromise the purity and performance of the final product. This is particularly crucial in explosive powder processing and battery material production.
  2. High Energy Impact: The design of zirconia jars, in conjunction with planetary mills, facilitates high-energy impact grinding, ensuring a uniform particle size distribution and optimal material processing.
  3. Versatility: Zirconia jars are compatible with various mill types, including horizontal rolling mills, vibration rolling mills, and vertical stirring mills, making them suitable for diverse industrial applications.

Applications in Explosive Powder Processing

Ensuring Safety and Purity

In explosive powder processing, the integrity of materials is vital. Contaminants can lead to unexpected reactions, compromising safety and effectiveness. Zirconia grinding jars, with their zero iron/nickel contamination properties, ensure that the processed powders remain pure and stable.

Enhanced Performance

The high-energy impact provided by zirconia jars ensures that explosive powders are ground to the desired particle size, enhancing their performance and reliability in applications ranging from pyrotechnics to propellant manufacturing.

Role in Battery Material Production

Importance in Lithium-Ion Batteries

Lithium-ion batteries rely on precise chemical compositions and particle sizes for optimal performance. The use of zirconia grinding jars in the production of battery materials ensures that active materials are processed without contamination, maintaining the integrity of the electrodes.

Grinding Media Solutions

As highlighted in the top Google search results, zirconia beads are employed to achieve fine particle sizes in battery slurries. Companies like Zhongli offer zirconia grinding beads that facilitate the wet grinding, mixing, homogenization, and dispersion of battery materials, contributing to the production of high-performance lithium-ion batteries.

Typical Battery Materials

  • Cathode Materials: LCO (Lithium Cobalt Oxide), NCA (Lithium Nickel Cobalt Aluminum Oxide), NMC (Lithium Nickel Manganese Cobalt Oxide), LMO (Lithium Manganese Oxide), and LFP (Lithium Iron Phosphate).
  • Anode Materials: Amorphous carbon, graphite, lithium titanate, and metallic materials like silicon and tin.

Characteristics & Advantages:

Feature Zirconia Jar Alumina Jar Stainless Steel Jar
Hardness ⭐⭐⭐⭐⭐ (1,200 HV) ⭐⭐⭐ (1,500 HV but brittle) ⭐⭐ (~500 HV)
Fracture Toughness ⭐⭐⭐⭐⭐ (6-10 MPa·m¹/²) ⭐⭐⭐ (3-4 MPa·m¹/²) ⭐⭐⭐⭐ (High, but wears over time)
Chemical Resistance ⭐⭐⭐⭐⭐ (Inert) ⭐⭐⭐⭐ (Good) ⭐⭐ (Corrosion risk)
Contamination Risk ⭐ (None) ⭐⭐ (Low) ⭐⭐⭐ (Metal traces)
Lifespan ⭐⭐⭐⭐⭐ (Longest) ⭐⭐⭐ (Moderate) ⭐⭐ (Wears fastest)

Product Paramenters

Material selection of ball mill jar

The material of the ball grinding jar has no pollution to the grinding material and has no effect on the appearance of the material after grinding

Types and requirements of grinding materials

Ball mill jar material selection reference

Soil and materials that do not allow impurities

Agate ball mill jar

Metal, non-metal do not allow to bring impurities into the material

Zirconia ball mill jar

Diamond, carbide and other high hardness materials

Carbide ball mill jar

Strong acid, strong base substances and high temperature conditions

Teflon ball mill jar

Materials with low sensitivity to iron and steel minerals and impurities

304 stainless steel ball mill jar

Pigment class, after the sequence can be high temperature treatment class materials

Nylon ball mill jar

Ceramic glaze and other aluminum-containing materials

Corundum ball mill jar

Lithium and other electronic materials

Polyurethane ball mill jar

Materials that are easily oxidized and require special atmosphere protection

Vacuum ball mill jar

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

Grinding Jar& Ball

Agate Ball

Zirconia Ball

TC-ball

Stainless Steel Balls

Alumina Balls

Polyurethane Covered Core Ball

Steel Ball

Agate Jar

Zirconia Jar

TC-Jar

PTFE Jar

Stainless steel Jar

Nylon Jar

Corundum Jar

Polyurethane Jar

Note:▲superior formulation, ○optimal formulation

Ball size ratio: Usually the best grinding ball ratio is 20% for large ball, 50% for medium ball, 30% for small ball (weight ratio).

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

Factory equipment

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

Exhibition & Partner

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

Case

Ship to Portugal

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

Ship to Republic of Lithuania

500ml Porcelain Ball Mill Jars Zirconia Grinding Jar Zero Iron Nickel Contamination

FAQ

  1. What should I do if the jar overheats during operation?

    • Reduce the rotation speed, use shorter grinding intervals, or implement cooling breaks to prevent overheating.

  2. Can I use the same jar for different materials?

    • Yes, but ensure the jar is thoroughly cleaned to avoid cross-contamination between materials.

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